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Home Industries Phosphate Mine to Market

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Phosphate Production
Mine to Market

Efficient phosphate production requires a complex sequence of interconnected processing operations – each stage of the process affects the next. For example, inefficiencies in mining can adversely affect phosphoric acid production and ultimately impact fertilizer quality. In order to optimize the entire phosphate value chain, it is critical to have a partner that can look at the big picture with you.

ArrMaz is the world’s foremost specialty chemical technology and service provider to the phosphate industry. We work closely with our phosphate partners to ensure that their operations are running as efficiently as possible from mine to market. ArrMaz is with you at each stage of the process from mining and beneficiation, through phosphoric acid and fertilizer production, to fertilizer distribution. We will work with you to deliver the right specialty chemicals to produce better quality fertilizers more efficiently.

We can help optimize your entire phosphate process from mine to market including:

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MINING

Phosphate Extraction

  • Slurry pumping aids to improve efficiency and pipeline economics

Mineral Processing / Beneficiation

  • Anionic and cationic collectors for direct and reverse flotation applications
  • pH modifiers, float oils and flotation additives for superior mineral conditioning
  • Frothers and defoamers for optimum froth and mineral collection
  • Flocculants, coagulants and depressants for improved processing efficiencies
  • Filtration, de-watering and rheology modifiers for lower cost wet rock handling and storage
  • Process consultation to ensure the best fit of reagents, equipment and flowsheet

Process Water Management

  • Flocculants and clarifiers for clean return water preparation and discharge

PHOSPHORIC ACID MANUFACTURING

Acidulation / Reaction

  • Defoamers to control foam, avoid visible emissions, increase reactor circulation and optimize the sulfuric acid-rock reaction

Filtration

  • Filtration aids to increase plant production rates and raw material recoveries

Concentration / Evaporation

  • Clarification aids to increase phosphoric acid settling rates and accelerate the removal of impurities
  • Defoamers to reduce product losses in the evaporation process

FERTILIZER PRODUCTION

Granulation

  • Defoamers to increase circulation in the exhaust gas scrubbing system, helping to ensure environmental compliance
  • Granulation aids and coloring agents to improve fertilizer quality and appearance
  • Dust control and anti-caking coating agents to eliminate airborne product losses, improve product handling and ensure environmental compliance

Blending

  • Binders for macronutrient and micronutrient fertilizer blends

Storage

  • Dust control and anti-caking coating agents to lower dust generation and caking for ease of handling and storage

Transportation

  • Dust control and anti-caking coating agents to minimize dust and caking during transportation and final delivery to end customers

Downloads

Phosphate Mine to Market Infographic

PROCESSES WE IMPROVE

PHOSPHATE MINING AND BENEFICIATION

PHOSPHORIC ACID PRODUCTION

PHOSPHATE FERTILIZER PRODUCTION

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